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Stoichiometry - Materials and Heat Balance in Metallurgical Processes - Lecture Notes, Study notes of Materials Physics

Some concept of Materials and Heat Balance in Metallurgical Processes are Gaseous Fuel, Gassification Material, Heat Content Data, Furnace, Imperial Smelting Process, Imperial Smelting Process. Main points of this lecture are: Stoichiometry, Conclusion, Reduction Reactions, Limiting Reactants, Gas Law, Ideal Gas, Compound, Molecular Mass, Compound, Molecular Weight

Typology: Study notes

2012/2013

Uploaded on 04/26/2013

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Lecture4:
Stoichiometry
Contents
Preamble
Basicsofstoichiometry
Idealgaslaw
Excessandlimitingreactants
Oxidationandreductionreactions
Conclusion
References
Keywords:stoichiometry,idealgaslaw,Dalton’slaw,molefraction
Preamble
Manyofthematerialsbalanceproblemsthatariseinmetalextractionprocessescanbesolvedeasily
witheither.
a) Knowledgeofatomic/molecularweightsofreactantsandproductsappearinginabalanced
chemicalreaction,or
b) Frommassofcompoundcontainedinagivenvolumeofgas.
Stoichiometrycanbeusedtodeveloptheaboverelationship.
Basicsofstoichiometry
i) Atomicormolecularmassofanelementandcompound.Molecularweightofacompoundis
theadditionofmolecularweight(Atomicweight)ofelementscomprisingthecompound.
Forexample,
molecular
65.34 32
97.34 or 97 
 
MolecularweightofZnS weightofZn molecularweightofS

 or
 .
SimilarlymolecularweightofFe
O 160 
 
Theii) chemicalequation:lawofconservationofmass
pf3
pf4

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Lecture 4:

Stoichiometry

Contents

Preamble

Basics of stoichiometry

Ideal gas law

Excess and limiting reactants

Oxidation and reduction reactions

Conclusion

References

Key words: stoichiometry, ideal gas law, Dalton’s law, mole fraction

Preamble

Many of the materials balance problems that arise in metal extraction processes can be solved easily with either.

a) Knowledge of atomic/molecular weights of reactants and products appearing in a balanced chemical reaction, or b) From mass of compound contained in a given volume of gas.

Stoichiometry can be used to develop the above relationship.

Basics of stoichiometry

i) Atomic or molecular mass of an element and compound. Molecular weight of a compound is the addition of molecular weight (Atomic weight) of elements comprising the compound. For example, ൌ molecular ൅ 65.34 ൅ 32 97.34 or ൎ 97 (^) ୩୥ ୫୭୪ୣ୩୥

Molecular weight of ZnS weight of Zn molecular weight of S ൌ ൌ or (^) ୥୫୭୪ୣ^ ୥.

Similarly molecular weight of Feଶ O^ ଷ ൌ 160^ ୩୥ ୫୭୪ୣ୩୥

ii) Thechemical equation: law of conservation of mass

For any chemical reaction, the number of atoms of elements in the product = No. of atoms

To avoid confusion and error particularly in thermodynamic calculations, physical forms of reactants and

(s) solid, (l) liquid and (g) gas

2 Feሺsሻ ൅ (^) ଶ

of that elements in the reactants.

products should also be mentioned in parentheses of chemical symbols e.g.

ଷ ሺO

ଶ ሻ^ ୥ ൌ Feଶ O^ ଷ ሺsሻ

Cuଶ Sሺlሻ ൅ O (^) ଶ ሺgሻ ൌ 2Cuሺlሻ ൅ SO (^) ଶ ሺgሻ

Balanced equation shows

ଶ ଶ of^ SO^ ଶ

ଶto^2 moles^ of^ Cu^ and^1 mole^ of^ SO^ ଶ.

40% FeS is converted to liquid Cu and iron oxide

400Kg Fe S ൌ 4.551 Kg mole

The balanced chemical equatio is

S O (^) ଶ

Moles of SO (^) ଶ produced ൌ 8.32 Kg moles

Ideal gas law:

Most gases involved in metallurgical processes at high temperature follow ideal gas behavior.

PV ൌ nRT (1)

In the equation 1 P is pressure, T is temperature and n is moles of gas. 1 Kg mole gas at ሺ1.01325 ൈ 10 ହ^ atm. p 22.4 mଷ^ and 1 lb mole of gas ൌ 359ft ଷ^.

  1. 1 mole of Cu S combines with 1 moles of O to give 2 moles of Cu and 1 mole
  2. 2 moles of Cu atoms in Cuଶ S from 2 moles of liquid Cu.
  3. 1 mole of S in Cuଶ S forms 1 mole of SO (^) ଶ
  4. 1 mole of O (^) ଶ forms 1 mole of SO (^) ଶ
  5. 1 mole of Cu (^) ଶ S requires 1 moleof O form

How may moles of SO (^) ଶ are produced when 1 ton of Cu matte containing 60%Cuଶ S and

600Kg Cuଶ S ൌ 3.77Kg moles

s

n

3.77 Cuଶ S ൅ 3.77 O (^) ଶ ൌ 7.54Cu ൅ 3.

resssure 273Kሻ ൌ

V (^) ൌ RT P (2)

At any given T and P volume/ mole or no of mole in a given volume of gas is same.

In gas mixtures made up of ideal gases, each component of the mixture obeys the ideal gas law. For i ୲୦^ component of an ideal mixture contained in a volume V at T

XCO మ ൌ VCOమV౪ ൌ 0.33; VHమOV౪ ൌ X H మ O ൌ 0.

hus, in ideal gases partial volume fraction of a component is same.

cess and limiting reactan

The exact amount of the reactants can be determined by the stoichiometry of the reaction. In many cases one or more reactants is supplied in cess to complete the reaction. Reactant present in the smallest stoichiometric amount is called the limiting reactant. Reactants supplied in excess of the

ୡୣୱୱ ୫୭୪ୣୱ ୰ୣ୯ୢ.୤୭୰ ୡ୭୫୮୭୬ୣ୬୲ୱ ୰ୣୟୡ୲୧୭୬

T pressure and

Ex ts

ex

limiting reactant are called excess reactants.

% excess ൌ ୫୭୪ୣୱ ୧୬ ୣ ୶^ ൈ 100

Reduction: Gain of electrons by an atom

Oxidation and reduction always occurs simultaneously so that electrons are conserved.

eous solutionሻ ՜ Cuሺsሻ

ሺୟ୯ ୱ୭୪.ሻ ሺୟ୯.ୱ୭୪ሻ

In this lecture basics of stoichiometry are discussed. The concepts are illustrated with suitable examples. The reader may more problems to develop skills in stoichiometric calculations. Some problems are discussed in lect re 5.

References

huhmann, JR. Metallurgical engineering, volume 1

Oxidation‐ Reduction Reactions.

Oxidation: Loss of electrons from an atom

Cementation reaction Cuଶା^ ሺin aqu

Cuଶା^ ൅ 2eത ൌ Cu

Fe ൌ Feଶା^ ൅ 2eത

Cuଶା^ ൅ ሺFeୱ ሻ ൌ Cuሺୱሻ ൅ Feଶା^.

Conclusion

solve u

  1. R. Sc
  2. Geiger: energy balance in metallurgical processes