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Reliability of the 34.5 kV 30 MVA Substation Fault Calculation and Reliability Evaluation, Thesis of Engineering

Improving the Reliability of the 34.5 kV 30 MVA Tango Feeder 1 of the Tagoloan Substation of CEPALCO - Fault Calculation and Reliability Evaluation

Typology: Thesis

2015/2016

Available from 05/18/2022

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CHAPTER I
INTRODUCTION
The 34.5kV Tagoloan substation feeder 1 circuit is highly prone to momentary
system faults. The author wishes to investigate the historical data of power
interruptions affecting the franchise area of CEPALCO. From this actual records
obtained via SCADA, the feeder mostly affected by these power outages are
established and analyzed. Short circuit fault calculations will be presented and system
protection coordination for an enhanced system reliability will be proposed.
Main backbone feeders are protected by circuit breakers located at the
substations. Lateral lines supplying power to customers are connected to the main
feeder lines and protected via manual fuse-type circuit breakers. When system faults
occur lateral lines are disconnected from the system when fuse links are busted or
melted. Linemen will be dispatched to patrol the affected lines and after the system is
cleared from the cause of the fault, lateral lines are connected back to the main
feeders after replacing the busted fuse links.
The whole process of line patrol by linemen, manual clearing of faults and the
replacement of busted fuse-link type disconnecting means takes a considerable
amount of time. Single-line to ground faults mostly caused by vegetations and
adverse weather conditions like strong winds often causes power interruption at a
minimum of 30 minutes or more. With the installation of Automatic Circuit
Reclosers, clearing of faults will take place automatically with less human
intervention and a faulted line is restored in a maximum of 5 minutes if not within a
fraction of a second only. Continuity of power supplied to the customers is improved
and the reliability of the whole system of CEPALCO is improved.
1.1 Company Profile
In 1962, the company obtained a legislative franchise to serve Cagayan de Oro
City. Shortly thereafter, this franchise was expanded to cover the municipalities of
Tagoloan and Villanueva, where the 3,000 hectare PHIVIDEC Industrial Estate is
located, and Jasaan, all within the Province of Misamis Oriental.
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CHAPTER I

INTRODUCTION

The 34.5kV Tagoloan substation feeder 1 circuit is highly prone to momentary

system faults. The author wishes to investigate the historical data of power

interruptions affecting the franchise area of CEPALCO. From this actual records

obtained via SCADA, the feeder mostly affected by these power outages are

established and analyzed. Short circuit fault calculations will be presented and system

protection coordination for an enhanced system reliability will be proposed.

Main backbone feeders are protected by circuit breakers located at the

substations. Lateral lines supplying power to customers are connected to the main

feeder lines and protected via manual fuse-type circuit breakers. When system faults

occur lateral lines are disconnected from the system when fuse links are busted or

melted. Linemen will be dispatched to patrol the affected lines and after the system is

cleared from the cause of the fault, lateral lines are connected back to the main

feeders after replacing the busted fuse links.

The whole process of line patrol by linemen, manual clearing of faults and the

replacement of busted fuse-link type disconnecting means takes a considerable

amount of time. Single-line to ground faults mostly caused by vegetations and

adverse weather conditions like strong winds often causes power interruption at a

minimum of 30 minutes or more. With the installation of Automatic Circuit

Reclosers, clearing of faults will take place automatically with less human

intervention and a faulted line is restored in a maximum of 5 minutes if not within a

fraction of a second only. Continuity of power supplied to the customers is improved

and the reliability of the whole system of CEPALCO is improved.

1.1 Company Profile

In 1962, the company obtained a legislative franchise to serve Cagayan de Oro

City. Shortly thereafter, this franchise was expanded to cover the municipalities of

Tagoloan and Villanueva, where the 3,000 hectare PHIVIDEC Industrial Estate is

located, and Jasaan, all within the Province of Misamis Oriental.

To keep pace with the development of Northern Mindanao, CEPALCO

assumed its position as a growth catalyst by embarking on a long range plan to build

the Company, its facilities, manpower resources and expertise.

The Company’s electric utility operations history dates back to January 1952

when it generated its own power through a diesel generator rated at 400 kilowatts,

serving about 750 customers within Cagayan de Oro City through a 2.4 kilovolt

primary distribution system.

In 1967, CEPALCO laid the backbone of its distribution system by

constructing a 40 kilometer primary distribution line that spanned the distance from

NPC’s Carmen substation in Cagayan de Oro City up to the poblacion of Jasaan,

Misamis Oriental. This primary line was energized at 34.5 kV; it was the first that this

Voltage was used for distribution purposes in the Philippines. The new power line

served the increasing electrical requirements of Cagayan de Oro City and the

municipalities of Tagoloan, Villanueva and Jasaan.

The succeeding years saw CEPALCO undertake a massive expansion

program in its capacity and coverage both for urban and rural electrification.

Improvements in the Company’s distribution and service facilities were

implemented and the feeder lines were upgraded to take in higher voltages.

Power substations were constructed, and electric lines were extended from

the primary distribution line running along the national highway to all major

population centers within its franchise area. In the city, distribution lines were

extended to all commercial and residential sites.

Today, CEPALCO has become one of the most responsive and dependable

electric distribution companies in the country, equipped with modern facilities and an

efficient and reliable electric distribution service network. The Company’s

distribution system includes 138KV, 69KV, 34.5KV and 13.8KV facilities serving a

total customer base of over 120,000 with a power demand exceeding 146 megawatts.

CEPALCO now ranks as the fourth largest electric service company in the country.

1.2 Technical Description

CEPALCO purchases bulk electrical power at 138KV and 69KV from the

National Grid Corporation of the Philippines (NGCP), 69KV from (Mindanao Energy

Systems, Inc. (MINERGY), and 34.5kV from Bubunawan Power Corporation (BPC)

reliability would also mean additional cost, then intelligent placement or the strategic

location of protection device must be done to achieve reliability with the least

possible cost.

1.4 Objective of the Study

The main objective of this research is to improve the reliability of Tagoloan Feeder 1,

and this can be achieved by following:

 To analyze the 8 year historical data of power interruption from the System

Operation Department to find out the feeder mostly affected by power

interruptions.

 To determine the strategic location that can be identified by the criteria

(frequency, number of customer affected, number of connected load) to which

the ACR will be installed.

 To calculate for the maximum and minimum fault current to any point on

Tagoloan feeder 1, to identify the interrupting capacity of ACR’s

 To evaluate the reliability of the system when ACR would have been present

on the strategic locations of the system.

1.5 Scope and Limitations

1.5.1 The reliability improvement research will be limited within the Tango

Feeder 1 of the Tagoloan substation only. This covers the feeder circuit

from the Tagoloan substation located within Tagoloan proper down to

the Almirante-Shell gasoline station at the junction of Recto Avenue,

Lapasan and Agora road.

1.5.2 The research will be confined to transient and momentary power

interruptions only. Sustained power interruptions will not be the concern

of our study since this type of interruptions can no longer be solve

through auto reclosing and is characterized by a permanent fault, such as

cut lines, broken poles or trees falling on the feeders lines and equipment

damage, which needs repair for longer periods for normal operations to

continue. Sustained power interruptions will most likely be addressed by

the customers via operating their own generators and will be outside the

scope of this reliability research. The study will be limited to momentary

interruptions only which can self-reclose or clear itself without manual

intervention or the need for repairs after the installation of protection

equipments.

1.5.3 A majority of momentary power interruptions involved in the study is

characterized by a single-line to ground fault caused by vegetations and

animals such as birds and snakes coming into contact with the feeder

lines. Also, unknown causes most likely attributed to strong winds and

lightning during adverse weather conditions contributes to the major

cause of disturbance. The study will be confined to these identified

causes of momentary interruptions only.

1.6 Significance of the Study

Through the installation of Automatic Circuit Reclosers or ACR at optimal

locations within the Tango Feeder 1 of the Tagoloan substation, unnecessary outages

such as momentary interruption can be reduced whereby improving the reliability of

the system.

that the 3phase fault especially ( 1 ) where the associated generators have solidly

grounded neutrals or low-impedance neutral impedances, and (2) on the wye-

grounded side of delta-wye grounded transformer banks. Therefore, for a given

system, each fault at each fault location must be calculated based on actual circuit

conditions. When this is done it is usually the case that the SLG fault is the most

severe, with the 3phase , 2 LG, and L-L following in that order. In general, since the

2 LG fault value is always somewhere in between the maximum and minimum, it is

usually neglected in the distribution system fault calculations.

In general, the maximum and minimum fault currents are both calculated for a given

distribution system. The maximum fault current is calculated based on the following

assumptions:

  1. All generators are connected, i.e., in service.
  2. The fault is a bolted one; i.e., the fault impedance is zero.
  3. The load is maximum, i.e., on-peak load.

Whereas the minimum current is calculated based on the following assumptions:

  1. The number of generators connected is minimum.
  2. The fault is not a bolted one, i.e., the fault impedance is not zero but has a value

somewhere between 30 and 40 ohms.

  1. The load is minimum, i.e., off-peak load.

In general, these fault currents are calculated for each sectionalizing point,

including the substation, and for the ends of the longest sections. The calculated

maximum fault-current values are used in determining the required interrupting

capacities (i.e., ratings) of the fuses, circuit breakers, or other fault-clearing apparatus;

the calculated minimum fault-current values are used in coordinating the operations of

fuses, reclosers, and relays.

To calculate the fault currents one has to determine the zero-, positive-, and negative-

sequence Thevenin impedances of the system] at the high-voltage side of the

distribution substation transformer looking into the system. These impedances are

usually readily available from transmission system fault studies. Therefore, for any

given fault on a radial distribution circuit, one can simply add the appropriate

impedances to the Thevenin impedances as the fault is moved away from the

substation along the circuit. The most common types of distribution substation

transformer connections are (1) delta-wye solidly grounded and (2) delta-delta [5].

2.1.1 Three-phase faults

Since this fault type is completely balanced, there are no zero- or negative-sequence

currents. Therefore, when there is no fault impedance,

I

f , 3

= I

f ,a

= I

f ,b

= I

f , c

V

LN

Z

1

; Ampere

Where

I

f , 3

= three phase fault current,A

V

LN

= line ¿ neutral distribution voltage , V

Z

1

= total positivesequenceimpedance , ohms

Since the total positive-sequence impedance can be expressed as

Z

1

= Z

1 , sys

+ Z

1 ,T

+ Z

1 , LINE

Where

Z

1 , sys

positive-sequence Thevenin-equivalent impedance of the system (or

source) referred to distribution voltage.

Z

1 , T

Positive-sequence transformer impedance referred to distribution

voltage.

Z

1 , T

Positive-sequence impedance of faulted segment of distribution Circuit.

2.1.2 Line-to-Line Faults

Assume that a line-to-line fault exists between phase’s b and c. Therefore, if there is

no fault impedance,

I

f , LL

× I

f , 3

¿ 0.866 × I

f , 3

The equations derived in this section are applicable whether the source connection is

wye-grounded or delta.

2.1.3 Single-Line-to-Ground Fault

Assume that a single line-to-ground fault exists on phase a. If there is fault

impedance,

I

f , LG

V

LN

[

2 Z

1

+ Z

0

]

+ Z

f

Where Z 0

= total zero-sequence impedance

2.2 Interruption Causes

The normal current rating of overhead lines is often limited by ground

clearances. As temperature increases, conductors will elongate based on their

coefficients of thermal expansion. This expansion will cause lower sags, increase the

likelihood of phase conductor contact, and may result in unsafe clearances. Due to

thermal inertia, conductor sag will not occur instantaneously. Typical lines have

thermal time constants between 5 and 20 minutes, allowing temporary overloading

without sag concerns.

2.2.3 Animals

Animals are one the largest causes of customer interruptions for nearly every

electric utility. Problems and mitigation techniques are as varied as the animals

involved [Richard Brown]. These animals climb on certain pieces of equipment, such

as transformers and fuses, causing the equipment to shut down. By shutting down, the

equipment protects the rest of the system.

2.2.4 Vegetations

Trees are one of the top three causes of customer interruptions for most utilities

(animals and lightning being the other two). Several modes of failure associated with

trees include:

 Mechanical damage to overhead conductors when struck by a falling trunk or

branch.

 Faults caused by animals that use trees as a gateway to electrical poles.

 Faults caused when growing branches push two conductors together.

 Faults caused when wind blows branches into conductors, resulting in two

wires contacting each other.

 Faults caused when a branch falls across two conductors.

A freshly cut tree branch will not cause a fault if it is placed across two

distribution phase conductors. The resistance of the branch typically limits current

flow to several amps. Similarly, a desiccated branch will not cause a fault if it is

placed across two distribution phase conductors because its resistance is even higher.

Regardless, faults often but not always occur after a branch falls across two

conductors. Understanding the physics responsible for determining whether a fault

occurs or not is important and can help when making tree-related distribution

reliability decisions.

When a branch breaks off of a tree and bridges two conductors, a fault does not

occur immediately because a moist tree branch has a substantial resistance. Even

though a fault has not immediately occurred, the following two processes initiate: (1)

a small current begins to flow and starts to dry out the wood fibers, and (2) the electric

field initiates carbonization of cellulose near each conductor.

Figure 2.1 When a branch of tree causes fault.

2.3 Types of Outages

Most of the following definitions of terms for reporting and analyzing outages of

electrical distribution facilities and interruptions are taken from Ref. 1 and included

here by permission of the Institute of Electrical and Electronics Engineers, Inc.

Outage - Describes the state of a component when it is not available to perform its

intended function due to some event directly associated with that component. An

outage may or may not cause an interruption of service to consumers depending on

system configuration.

Forced outage - An outage caused by emergency conditions directly associated with a

component that require the component to be taken out of service immediately, either

automatically or as soon as switching operations can be performed, or an outage

caused by improper operation of equipment or human error.

Scheduled outage - An outage that results when a component is deliberately taken out

of service at a selected time, usua11y for purposes of construction, preventive

maintenance, or repair. The key test to determine if an outage should be classified as

forced or scheduled is as follows. If it is possible to defer the outage when such

deferment is desirable, the outage is a scheduled outage; otherwise,

The outage is a forced outage. Deferring an outage may be desirable, for example, to

prevent overload of facilities or an interruption of service to consumers.

Partial outage - Describes a component state where the capacity of the component to

perform its function is reduced but not completely eliminated

2.4 System Protection

  1. Other factors, e.g., safety, load growth and changing duty requirements

The use of symmetrical ratings simplified the selection of cutouts as a simple

comparison of the calculated system requirements with the available fuse cutouts

ratings. In spite of that, fuse cutouts still have to be able to interrupt asymmetrical

currents which are, in turn subject X/R ratios of the circuit. Therefore symmetrical

cutouts rating tables are prepared on the basis of assumed maximum X/R ratios.

Figure 2.2 typical fuse links used on outdoor distribution: (a) fuse link rated less than

10A, and (b) fuse links rated 10-100A. (S & C Electric Company)

Furthermore, the standards also classify the fuse links as (1) type K (fast) and

(2) type T (slow). The difference between these two fuse links is the relative melting

time which is defined by the speed ratio as

Speed Ratio =

melting current at 0.1 s

melting current at 300 ∨ 600 s

Here, the 0.1s and 300s are for the fuse links rated 6 t0 100 A, and the 0.1 and

600s and for fuse links rated 140 to 200A. Therefore the speed ratios for type K to

type T fuse links are between 6 and 8, and 10 and 13, respectively

2.4.2 Automatic Circuit Recloser

The automatic circuit recloser is an overcurrent protective device that

automatically trips and recloses a preset number of times to clear temporary faults or

isolate permanent faults. It also has provisions for manually opening and reclosing the

circuit that is connected. Recloser can be set for a number of different operation

sequences such as (1) two instantaneous (trip and reclose) operations followed by two

time delay trips operations prior to lockout, (2) one instantaneous plus three time

delay operations (3) three instantaneous plus one time delay operations, (3) three

instantaneous plus one time delay operations, (4) four instantaneous operations, or (5)

four time-delay operations. The instantaneous and time-delay characteristics of a

recloser are functions of its ratings. Recloser ratings range from 5 to 1120 A for the

ones with series coils and from 100 to 2240 A for the ones with non-series coils. The

minimum pick-up for all rating is usually set to trip instantaneously at two times the

current rating. The recloser must be able to interrupts asymmetrical faults current

related to their symmetrical rating. The rms asymmetrical current ratings can be

determined by multiplying the symmetrical ratings by the asymmetrical factors, from

the table 2.1, corresponding to the specified X/R circuit ratio. Note that the

asymmetrical factors given in table 2.1 are the ratios to the asymmetrical to the

symmetrical rms fault currents at 0.5 cycle after fault initiation for different for circuit

X/R ratios.

Table 2.1 Asymmetrical Factors as function of X/R ratios

X/R

Asymmetrica

l

Factor

2 1.

4 1.

8 1.

10 1.

12 1.

14 1.

25 1.

A generally accepted rule of thumb is to assume that the X/R ratios on distributions

feeder are not to surpass 5 and therefore the corresponding asymmetry factor is to be

about 1.25. However, the asymmetry factor for the other parts of the system is

assumed to be approximately 1.6.

Contrary to expulsion-type fuses, a sectionalizer provides coordination (with

out inserting an additional time-current coordination) with the backup devices

associated with very high fault currents and consequently provides an additional

sectionalizing point on the circuit. On overhead distribution systems, they are usually

installed on poles or crossarms. The application of sectionalizers entails certain

requirements:

  1. They have to be used in series with other protective devices but not between two

reclosers.

  1. The backup protective device has to be able to sense the minimum fault current at

the end of the sectionalizer's protective zone.

  1. The minimum fault current has to be greater than the minimum actuating current of

the sectionalizer.

  1. Under no circumstances should the sectionalizer's momentary and short-time

ratings be exceeded.

  1. If there are two backup protective devices connected in series with each other and

located ahead of a sectionalizer toward the source, the first and second backup

devices should be set for four and three tripping operations, respectively, and the

sectionalizer should be set to open during the second dead circuit time for a fault

beyond the sectionalizer.

  1. If there are two sectionalizers connected in series with each other and located after

a backup protective device that is close to the source, the backup device should be set

to lockout after the fourth operation, and the first and second sectionalizers should be

set to open following the third and second counting operations, respectively.

The standard continuous current ratings for the line sectionalizers range from

10 to 600 A. Figure 2.4 shows typical three-phase automatic line sectionalizers.

Figure 2.4 Typical three-phase automatic line sectionalizers: type GH.

2.4.4 Automatic Circuit Breakers

Circuit breakers are automatic interrupting devices which are capable of breaking

and reclosing a circuit under all conditions, i.e., faulted or normal operating

conditions. The primary task of a circuit breaker is to extinguish the arc that develops

due to separation of its contacts in an arc-extinguishing medium, for example, in air,

as is the case for air circuit breakers, in oil, as is the case for oil circuit breakers

(OCBs), in SF 6

(sulfur hexafluoride) or in vacuum. In some types, the arc is

extinguished by a blast of compressed air, as is the case for magnetic blow-out circuit

breakers.

Oil circuit breakers controlled by protective relays are usually installed at the

source substations to provide protection against faults on distribution feeders. Oil

circuit breakers controlled by protective relays are usually installed at the source

substations to provide protection against faults on distribution feeders.

Protective relays receive information about the system and send signals for circuit

breakers to open and close when appropriate. Older relays are based on

electromechanical principles (e.g., the spinning of a disc or the movement of a

plunger) but most modern relays are based on digital electronics.

Overcurrent relays send trip signals when high currents (typically caused by

faults) are sensed. Instantaneous relays send this signal without any intentional delay.

Time overcurrent relays send a signal that is delayed longer for lower currents,

allowing breakers in a series to be coordinated. Delay versus current for each device

is characterized by a time current curve (TCC).

Differential relays send a trip signal if the current flowing into a zone is not

equal to current flowing out of a zone. Common applications include transformer

differential protection and bus differential protection.

competitive, and this can lead to difficult managerial decisions at both the planning

and operating phases [1].

2.5.1 Reliability Evaluation

Power system engineers and planners have always been conscious of the need

for better reliability assessment procedures. The techniques first used in practical

application were deterministic in nature and some of these are still in use today.

Although deterministic techniques were developed in order to combat and reduce the

effects of random failures on a system, these techniques did not and cannot account

for the probabilistic or stochastic nature of system behavior, of customer demands and

of component failures.

The analytical techniques are highly developed and have been used in practical

applications for many years. Analytical techniques represent the system by

mathematical models and evaluate the reliability indices from these models using

mathematical solutions. The exact mathematical equations can become quite

complicated and approximations may be required when the system is complicated. A

range of approximate techniques therefore has been developed to simplify the

required calculations. Analytical techniques are generally used to evaluate the mean

or expected values of the load point and system reliability indices. The mean values

are extremely useful and are the primary indices of system adequacy in distribution

system reliability evaluation. The mean values have been used for many years to

assist power system planners to make planning and operation decisions.

A mean value, however, does not provide any information on the variability of the

reliability index. The probability distributions of the index, however, provide both a

pictorial representation of the way the parameter varies and important information on

significant outcomes, which, although they occur very infrequently, can have very

serious system effects. These effects, which can easily occur in real life, may be

neglected if only average values are available. Probability distributions of the relevant

reliability indices can be important for industrial customers with critical processes or

commercial customers with nonlinear cost functions [7].

2.5.2 Reliability Indices

Reliability indices are statistical aggregations of reliability data for a well

defined set of loads, components, or customers. Most reliability indices are average

values of a particular reliability characteristic for an entire system, operating region,

substation service territory, or feeder [6].

Past performance statistics provide valuable reliability profile of the existing system.

However, distribution planning involves the analysis of future systems and evaluation

of system reliability when there are changes in; configuration, operation conditions or

in protection schemes. This estimates the future performance of the system based on

system topology and failure data of the components. Due to stochastic nature of

failure occurrence and outage duration, it is generally based on probabilistic models.

The basic indices associated with system load points are; failure rate, average outage

duration and annual unavailability [7].

2.5.2.1 Basic Load point indices

The three basic load point reliability indices usually used are the average failure rate

λ, the average outage time r and the average annual unavailability or average annual

outage time U. It should be noted that these indices are not deterministic values but

are expected values of an underlying probability distribution and hence are long-run

average values.

2.5.2.2 Basic System Indices

The three primary load point indices are fundamentally important parameters. They

can be aggregated to provide an appreciation of the system performance using a series

of system indices. The additional indices that are most commonly used [1] are defined

in the following sections.

Customer-Oriented Indices

(i) System average interruption frequency index, SAIFI

SAIFI =

total number of customer interruption

total number of customer served

λ

i

N

i

N

i

where λ i

is the failure rate and N i

is the number of customer at load point i.

(ii) System average interruption duration index, SAIDI

SAIDI =

of customer interruption duration

total number of customers served

U

i

N

i

N

i

(iii) Average service availability (unavailability) index, ASAI (ASUI)